WOODDRYER SYSTEM specification sheet

Gas fired heating units with separate combustion area.

Most lumber kilns will be heated using steam, hot water, or direct fire. Today steam is the most common method both for hardwood and softwood. Direct fired kilns have mainly been installed on fast drying high temperature kilns for softwood. The steam or hot water has generally been generated through a boiler either burning wood waste, gas, or oil. For large lumber operations with plenty of wood waste --which they need to dispose of, a wood waste boiler system served two purposes. The two largest problems with a wood waste system are the very high initial investment and the ongoing maintenance. Only large operations can justify this initial expense due to the low cost of self generated waste fuel. Although oil and gas boilers are significantly less expensive, they still represent a large portion of the investment in a building kiln facility . . .especially when all the piping is figured into the price. The mid-size gas and oil burning boilers do have a slightly higher efficiency than the single gas fired heat units; however, the extra efficiency may or may not be noticeable.

Since the conventional method of heating kilns utilized boilers, smaller operations interested in installing kilns found the expense of boilers excessive. In the past, many found the use of dehumidifier units feasible for small kiln operations. Although these unit use less Kw than vented kilns, they are costlier to operate since all the Kw is electrical (as opposed to boiler generated); whereas vented kilns generate most of the Kw (btu in heat energy) at a much lower cost per Kw. In addition, vented kilns can recover a large portion of the waste energy through the vents with the addition of heat recovery systems.

In years past, those building smaller kilns facilities did not have a true economical solution. It was a choice between high initial investment for a boiler system or high operating cost for a dehumidification system. Wooddryer System has recently developed a system that is economical, both in terms of initial investment and future operating cost. In order to meet our demanding standards, we have adapted the installation of these units to insure both the overall reliability and durability in harsh kiln environments, such as kiln drying oak.

Wooddryer System offers several different gas heating units with 400,000 B.T.U. capacity per hour at 80% efficiency (320,000 btu output). All the gas heater we offer comes with separate combustion chamber. This removes any direct connection between the air in the kilns and the air used for the flame in the heater, this also removes the necessity of venting when the heat is being used. The heat is being transferred through an air to air heat exchanger inside the heat unit.





Specification:

Type: Wooddryer type WSUS-GA115HU.
Capacity: 400,000 btu or 115 KW (320,000 or 92 KW output)
Efficiency: 80%
Dimension: WxDxH: 48.125"x39"x40.125" or 1225x991x1020mm
Gas inlet: 3/4" NPT
Gas consumption: LPGas 160 ft3/hr and Nat.Gas 372 ft3/hr.
Fans: Two 18"/457mm fans and 1/3" HP motors.
Electric supply: 115VAC, 60Hz single phase, 12.2 Amp
Ainlet size: 6"
Flue size: 6"

These unit should have a heat recovery unit on the Air inlet and flue when installed in kilns.
Stainless steel/aluminum heat recovery units are available from Wooddryer System



Detail description of gas heating unit below.

  1. Primary Heat Exchanger tubes: Air foil contoured tubes, machine welded, and low stress design to prolong unit life.
  2. Secondary Heat Exchanger tubes: Same as above.
  3. Collector Box Assembly: Collects hot flu gases from Primary Heat Exchanger and channels them to Secondary.
  4. Heat Exchanger Header Plates: Die Formed and cut heat exchanger headers machine welded to heat exchanger tubes.
  5. Flu Gas Return Box:: Directs gas from one secondary heat exchanger to another prior to discharge.
  6. Power Exhaust: Draws combustion air through the combustion air inlet collar. Draws hot combustion gas through primary and secondary heat exchanger and discharges flue gas from unit.
  7. Power Exhaust Pressure Switch (not illustrated): Monitors pressure in venting system and prevents ignition of pilot or main burner unless positive venting has been established.
  8. Gas Controls (not illustrated): Standard control is intermittent-duty pilot ignition, 100% shut-off with continuous retry. Controls are operated with low voltage thermostat.
  9. Burner Port: Slotted openings with knife sharp edges for self cleaning. Time-proven dependability.
  10. Burner: Rust and corrosion proof. Instantaneous ignition. Can be removed as complete unit for service.
  11. Motor (not illustrated): Totally enclosed, thermal-overload protected. Selected to match propeller fan requirement.
  12. Fan: Statically balanced, lightweight, and pitched to move air quietly and correctly for maximum heat throw.
  13. Adjustable Air Deflector Blades: For complete directional control of air delivery.
  14. Limit Control (not illustrated): Shuts off gas supply should unit overheat (single pole, single throw type). Automatic reset returns operation of unit after cool down.
  15. Combustion Air Inlet Collar: Sized and baffled to minimize flame disturbance.
  16. Casing: Designed to eliminate fasteners. Entire casing is power-painted to provide tough, corrosion resistant surface.
  17. Paint: Electrostatically applied polyester powder paint baked on to provide